Development of Lab Scale Resin Transfer Molding System for Aerospace Materials Research

Research Mentor(s)

Chawla, Tanveer Singh, 1972-

Description

Research was conducted into the development of a lab scale resin transfer molding (RTM) system for use in composite materials research and university education. A reactive injection mold (RIM) was converted into an RTM mold to produce flat 11”x 11” sandwich panels for destructive mechanical test specimens. The complete RTM system configuration was designed for elevated resin infusion temperatures (>100 °C) for high viscosity (>400 cP at 25 °C) resins systems such as benzoxazine, and accommodate curing temperatures (>150 °C) per the requirements of commercially available benzoxazine resin. The RTM system was implemented for the manufacturing of benzoxazine/fiberglass sandwich panels and the process was optimized using 2^3 full factorial design of experiments, investigating the influence of injection temperature, total infusion time, and vacuum pressure on final part quality. The RTM process was qualified through the measurement of fiber/resin ratio and void content through burnoff testing in accordance with ASTM D3171.

Document Type

Event

Start Date

18-5-2017 9:00 AM

End Date

18-5-2017 12:00 PM

Department

Engineering and Design

Genre/Form

student projects; posters

Subjects – Topical (LCSH)

Materials science; Chemical engineering

Type

Image

Rights

Copying of this document in whole or in part is allowable only for scholarly purposes. It is understood, however, that any copying or publication of this documentation for commercial purposes, or for financial gain, shall not be allowed without the author's written permission.

Language

English

Format

application/pdf

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May 18th, 9:00 AM May 18th, 12:00 PM

Development of Lab Scale Resin Transfer Molding System for Aerospace Materials Research

Research was conducted into the development of a lab scale resin transfer molding (RTM) system for use in composite materials research and university education. A reactive injection mold (RIM) was converted into an RTM mold to produce flat 11”x 11” sandwich panels for destructive mechanical test specimens. The complete RTM system configuration was designed for elevated resin infusion temperatures (>100 °C) for high viscosity (>400 cP at 25 °C) resins systems such as benzoxazine, and accommodate curing temperatures (>150 °C) per the requirements of commercially available benzoxazine resin. The RTM system was implemented for the manufacturing of benzoxazine/fiberglass sandwich panels and the process was optimized using 2^3 full factorial design of experiments, investigating the influence of injection temperature, total infusion time, and vacuum pressure on final part quality. The RTM process was qualified through the measurement of fiber/resin ratio and void content through burnoff testing in accordance with ASTM D3171.